Service difficulty report · Sensor · Bolkms BK117C2

Difficulty date
August 7, 2022
Submitted
August 12, 2022
Operation
Air carrier
Aircraft
N854EC
Make and model
Bolkms BK117C2
Aircraft serial
9327
Aircraft time
9,070 hours, 28,693 cycles
Engine
Tmeca ARRIEL1E2
Engine time
14,321 hours, 35,153 cycles
Part
Sensor
Part number
VIT2454404
Part serial
3413
Condition
Failed
Location
Zone 400
Stage of operation
CR
How discovered
O
Nature of condition
Y
Precautionary procedure
E

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PILOT'S STATEMENT - WAS AT CRUISE FLIGHT AT 2000 MSL ON LEG BETWEEN ECU NORTH HOSPITAL AND ECU MEDICAL CENTER WHEN OVSP FAIL (#2) CAUTION ILLUMINATED AND THEN EXTINGUISHED ON ITS OWN FOLLOWING ACKNOWLEDGEMENT. AUTOPILOT WAS COUPLED AND THERE WERE NO SECONDARY INDICATIONS. OVER NEXT MINUTE OR SO OVSP FAIL CAUTION RETURNED AND THEN EXTINGUISHED ON ITS OWN SEVERAL MORE TIMES. REFERRED TO CHECKLIST WHICH DIRECTED LAND AS SOON AS PRACTICABLE AND INFORMED CREW WE WOULD BE GOING DIRECTLY TO ECU LOWER PAD FOR MAINTENANCE ACTION. AFTER APPROXIMATELY 3 MINUTES FOLLOWING THE INITIAL CAUTION, THE #2 ENGINE OVSP FAIL ILLUMINATED STEADY ON CAD AND SHUT ITSELF DOWN (THIS STATEMENT WAS BY THE SUBMITTER). I MADE 180 TURN TOWARDS NEAREST AIRPORT (KIXA), SECURED THE AFFECTED ENGINE, AND CONDUCTED A RUN-ON LANDING ON WITHOUT FURTHER INCIDENT. AFTER ACTION FINDINGS BY THE MAINTENANCE STAFF - INSPECTION OF THE #2 ENGINE REVEALED THAT THE #2 ENGINE OVERSPEED SENSOR CONTACTED THE POWER TURBINE PHONIC WHEELS DUE TO INTERNAL SWELLING (BULGING) OF THE SENSOR BODY FROM POTENTIAL OIL INTRUSION. THE CONTACT WITH THE PHONIC WHEELS AND THE OVERSPEED SENSOR RENDERED THE HOMOPOLAR GENERATORS (2 EA) LOCATED IN THE SENSOR INOPERATIVE RESULTING IN THE LOSS OF SIGNAL TO THE TACHOMETER. THIS LOSS OF THESE SIGNALS CAUSED THE AUTOMATIC SHUTDOWN OF THE #2 ENGINE BY THE TACHOMETER BOX THROUGH THE ACTIVATION OF THE OVERSPEED/DRAIN VALVE.