WPR17LA009

NTSB accident investigation · Gray Jim Robert Exec 90 · Caldwell, ID · October 19, 2016

Accident · No injuriesLimited investigationFinal report
Date
October 19, 2016, 09:10 local (15:10 UTC)
Place
Caldwell, ID
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Takeoff
Aircraft
N716JBGray Jim Robert Exec 90
Defining event
Takeoff: Loss of engine power (partial)
Weather
Visual (VMC) · Day
Status
Completed · report March 5, 2018
Report
Approved by Office Director
NTSB office
Western Pacific Region
Parties
Federal Aviation Administration
FAA report
20161019021589A
Case key
94240

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The pilot's failure to properly tighten the tension bolts during the installation of the alternator belt, which resulted in inadequate voltage to sustain ignition and the subsequent partial loss of engine power.

Findings · 2

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Ignition system: ignition power supplyAircraft › Aircraft power plant · Incorrect service/maintenanceGray Jim Robert EXEC: 1 caseAll aircraft: 13 casesProbable cause
Maintenance: installationPersonnel issues › Task performance · PilotGray Jim Robert EXEC: 1 caseAll aircraft: 371 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

Shortly after takeoff for the personal flight, about 15 to 20 ft above ground level, the experimental amateur-built helicopter suddenly yawed right, followed by a partial loss of engine power. The private pilot then performed a partial nose-up, collective-down maneuver, but due to the low altitude and not being able to maintain sufficient rotor rpm, he chose to land in soft dirt off the side of the runway; the helicopter landed hard. The pilot had recently changed the alternator belt. A postaccident examination of the helicopter revealed that, during the maintenance, the pilot failed to properly tighten the tension bolts, which resulted in inadequate voltage to sustain ignition and the subsequent partial loss of engine power.

Factual narrative

On October 19, 2016, about 0910 mountain daylight time, an experimental amateur-built Jim Gray Rotorway Exec 90 helicopter, N716JB, was substantially damaged following a forced landing after experiencing a loss of engine power at the Caldwell Industrial Airport (EUL), Caldwell, Idaho. The private pilot and registered owner of the helicopter was not injured. Visual meteorological conditions prevailed at the time of the accident. The flight was being conducted in accordance with 14 Code of Federal Regulations Part 91, and a flight plan was not filed. The proposed local flight was originating at the time of the accident. In a report submitted to the National Transportation Safety Board (NTSB) investigator-in-charge (IIC), the pilot reported that during the takeoff everything seemed normal. He then accelerated and began a slow climb. At between 15 to 20 ft above ground level and about 40 to 45 knots, the helicopter suddenly yawed right, followed by the engine losing power. The pilot stated that being so low he could not perform a normal autorotation. The pilot opined that he did a partial nose-up, collective-down maneuver, but due to the low altitude and not being able to maintain sufficient rotor rpm, he elected to land in the soft dirt off the side of the runway. A hard landing resulted in the helicopter coming to rest on its left side. The helicopter sustained substantial damage to the tail boom and horizontal stabilizer. Subsequent to a postaccident examination of the engine, which was performed by a Federal Aviation Administration aviation safety inspector, the inspector reported to the NTSB IIC that the pilot had recently changed the alternator belt, however, had failed to properly tighten the tension bolts, which resulted in inadequate voltage to sustain ignition, thus precipitating the loss of engine power and hard landing.

Aircraft

Registration
N716JB
Reported as
Gray Jim Robert Exec 90
Category
Helicopter, amateur-built
Serial number
Exec-3000
Built
1998
Airframe hours
223
Engine
Rotorway 55005, 152 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Special, Experimental (Special)
Last inspection
Continuous airworthiness · February 28, 2016 · 223 hours before
Departed
EUL · Caldwell, ID
Destination
EUL · Caldwell, ID
Airport
EUL · Caldwell Industrial, runway 12, 5,500 × 100 ft, asphalt
Equipment
None

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
68
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, With waivers/limitations
Last flight review
September 29, 2015
Seat
Left
Restraint
4-point
Flight hours
577 total · 403 in this make and model · 422 as pilot in command · 50 in the last 90 days · 16 in the last 30 days · 0.2 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
40° at 4 knots
Visibility
8 statute miles
Lowest ceiling
None
Temperature
37 °F, dew point 36 °F
Altimeter
30.02 inHg
Observed at
EUL

Docket · 2

The files NTSB released with the investigation on December 13, 2017, on NTSB’s docket system: statements, records, photos and specialists’ reports. 6.2 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.

Other investigations on N716JB · 3

Matched to the same aircraft by N-number and date.